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Roll Wrapping
Roll Wrapping
Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer.
Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.
The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.
With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.
Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ Maximum roller height from ground level up to 400mm can be processed.
✅ Speed up to 50 meters/minute.
✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
✅ Rolls/Hour: 20-40 rolls.
✅ Weight/Roll: 400kgs
✅ Roll Diameter: 600mm
✅ Roll Width: 2100mm (As Par Fabric width)
A Frame
A-FRAME Trolley
A-Frame trolley is one of the most required Accessories in Textile Plant and Mills. A-frame’s objective is to carry the fabric and make it easy to manoeuvre inside the facility while different processes such as measuring, washing, cleaning, dyeing or printing, and finishing.
A-frame trolleys are also Utilised in rotating stations by simply adding an extension to them.
A-frame trolleys come in different sizes from 44 to 130 inches roller width depending on the customer. A-frame trolleys take less space than bucket/box-type trolleys. It gets easier to manage them and store them in one place.
Inshot A-Frame Tolleys are best to manage and store the grey to finished material in a clean and sorted way that helps to identify the fabric lot.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ A FRAME’s top roll fabricate from M.S. Seamless Pipe (Ebonite quoting).
✅ The end shaft is RIB constructed or As per the buyer’s suggestion.
⭕ Cladding of S.S. Sheet on a batch roll. (Optional)
✅ The front side pooling system is a swivel-type M.S. fabricated bracket with 10″ x 2 wheels.
✅ The rare side is of fixed type 12″ x 3″ wheel.
✅ Batch coupling is fit on a batch roll for rotating.
✅ A-FRAME is manufactured from an M.S. channel (100/50mm) x 6mm wall thickness.
Loop Ager
Loop Ager
Loop Ager can be offered in five variants as mentioned below:
Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.
❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.
Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.
❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.
The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.
❇ RAPIFIX Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.
Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C.
Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.
Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.
An exhaust fan removes the Hydrocarbons & Condensed Oil.
🔸 Key features of the Loop Ager Machine:
1. Compact steaming chamber design to reduce steam consumption.
2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.
3. Optimum steam conditioning and humidification with parallel flow inside the steamer.
4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.
5. A loop rod roller mechanism is used to create loops.
6. The steaming chamber is a closed type made of stainless steel.
7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.
8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.
These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.
9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.
10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.
11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.
12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.
13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.
14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.
Rubber Blanket
Rubber Blanket
in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.
Fabric Inspection Fold/Batch
Is to be use for multiple applications, In this Fabric Inspection fold/batch machine there are following features in it.
In other words, fabric is need to be check before starting any processes on it
In conclusion, this machine is best suitable for garment industry or dyeing & printing units.
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Single Folding Machine
This Single Folding machine or fabric folding machine is one of the fabric makeup machinery which has the following features :
In conclusion, this fabric folding machine is best suitable for the garment industry or dyeing & printing plants.
🔸 Technical Specification
✅ For fabric up to 1700MM
✅ The working table descends up to 15” (380 mm).
✅ Length is of folds adjustable up to 1.00 meter.
✅ Cast Iron sidewalls are closed to make the machine robust and sturdy.
✅ Folding blades mounted on the carriage of steel roller chains.
✅ a simple device for quick and precise folding with knife adjustment
✅ Operating speed: 50 meters/minute.
✅ Drive on motor 2HP x 960RPM.
✅ Stroke-type length Counter with manual setting or ⭕ Digital counter.
Stenter
The Stenter or Hot air Stenter Machine is one of the Fabric Finishing Machines like Relax Dryer whose heat set capabilities give the fabric the final result of all the processes it went through.
Stenter has detachable nozzle fingers that are easy to clean and sliding filters which remove lint as they come out.
It also comes with an A.C. inverter system that allows the operator to make changes as needed within seconds.
Stenter comes with the following advance and improved features:
🔶 Higher Production Speeds
✅ Use of elongated oval Nozzle slits for higher air velocity.
✅ The lowest gap between the top and bottom Nozzle faces prevents the drop in enthalpy.
✅ High-energy blower fans displace high volumes of air.
✅ Fabric working width can be customised from 1600mm to 3400mm and cambers from 1 to 12 depending on customer need.
✅ Speed From 40 to 100 meters per minute by A.C. Inverter System.
🔶 Efficiency
✅ Double-jacketed sealed provides the best insulation.
✅ Seasoned cast iron lubricated rail provides friction-free movement of the chain.
✅ All pipelines are installed inside the machine to cut out conduction losses.
✅ Give 15% More Saving against other stenter.
🔶 Maintenance
✅ Detachable Nozzle fingers for easy cleaning & Online sliding filters for lint removal make it easy to maintain on daily bases.
✅ Online sliding filters for lint removal.
✅ Easy access inside chambers for observation.
✅ Advanced chamber technology makes it easy to install and reinstall if needed without interfering with the performance.
Working width decides upon the maximum width of fabric & chambers decide upon the maximum per day production requires.
As its Fabric Finishing machine, Stenter can finish fabric like Hosiery, Cotton, Polyester, Cotton Hosiery, Polyester Hosiery, Polyester Cotton, Wool, Mink Blanket, Polar and Many more Knitted as well as woven fabrics.
In Conclusion, this machine is best for Dyeing and Printing Plants.
Relax dryer
The Relax Dryer is the finishing machine to dry hosiery fabric after the fabric has been washed or processed. This Relax Dryer has the following features in it.
In conclusion, Relax Dryer is best suitable for Dyeing & Printing units.
🔸 Technical Specification
✅The number of chambers: 2 to 8.
✅Conveyor belt width: 1600mm to 4200mm.
✅ Heating system alternatives: Natural Gas, LPG, Steam or Thermic Oil.
✅ Mechanical belt speed: Step less than 0 to 60m/min.
✅ Maximum working temperature: 220 °C.
✅ Blowers: Special design, highly efficient, diagonal location, two blowers in each chamber.
✅ Fabric feeding: Step-less by multiple points.
✅ Conveyor belt direction control: Electro-pneumatic from both sides.
Compressive Shrinking Range
The Sole purpose of the Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to 3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denim. Compressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.
The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.
A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.
Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Technical Specification
✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
✅ Shrinkage 0 – 12 % depending upon fabric quality.
✅ Minimum and controlled tension.
⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
✅ Stainless Steel damping & conditioning unit supplied as standard Parts.
Double Folding & Plating
Is to be use for multiple applications, In this Double Folding machine there are following features in it.
In conclusion, this machine is best suitable for Dyeing & Printing Units or Export house.
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Chainless Merceriser
Chainless Merceriser
The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.
In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.
🔸 ADVANTAGES :
➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.
➡ Tailored to the customer’s specifications.
Polymeriser
Polymeriser
Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.
In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.
🔸 ADVANTAGES :
➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
➡ Separate blowers for top and bottom air nozzles.
➡ Its uniformity in temperature, width-wise, length and diagonally.
➡ No dropping by condensation.
➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
➡ It is available in 60 to 150 meters of cloth content curing zone.
SOFT FEEL Surface Finish
SOFT FEEL
is a new revolutionary way to create beautiful fabrics.
In other words, It is value-adding machinery that gives the fabric a soft and smooth finish.
SOFT FEEL obtains a mix of different grains of abrasive bands and abrasive brushes complete range of SUEDING and BRUSHING.
Because of increasing demand in domestic and export markets for consistent gentle and soft surface finish.
We have developed the latest SOFT FEEL surface finish machine for exceedingly smooth and even surface treatment on dry fabric like suiting, shirting, dress materials and denim.
SOFT FEEL’s Powerful fluff suction keeps fabric, brush rollers, and the inside area clean and dust-free. Therefore, it helps machinery to be low maintenance.
SOFT FEEL is committed to producing an infinitely adjustable smooth surface with an outstanding repeat accuracy of the desired effect.
SOFT FEEL comes with 3 Brush Rolls / 4 Brush Rolls and 6 Brush Rolls according to the client’s needs.
SOFT FEEL can process fabric ranging from 70 gsm/meter square to 700 gsm/meter square.
SOFT FEEL‘s working width is to be made from 1900mm to 2600mm depending on the client’s need.
🔶 ADVANTAGE:
➜ Compact Design
➜ Clear visibility of the ongoing process.
➜ Positively driven scroll roller for ceaseless fabric feeding.
➜ Rotating Pressing arrangement.
➜ Variable brush speed for required feel.
➜ Powerful fluff suction keeps fabric with brush rollers and the inside area
clean and dust free.
➜ Multi point inverter controlled drive ensures controlled fabric tension.
➜ Built-in electrical panel.
➜ User-friendly Touch Screen display.
➜ Plaiting down or optional friction batch.
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Rubber Blanket
Rubber Blanket
in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.
A Frame
A-FRAME Trolley
A-Frame trolley is one of the most required Accessories in Textile Plant and Mills. A-frame’s objective is to carry the fabric and make it easy to manoeuvre inside the facility while different processes such as measuring, washing, cleaning, dyeing or printing, and finishing.
A-frame trolleys are also Utilised in rotating stations by simply adding an extension to them.
A-frame trolleys come in different sizes from 44 to 130 inches roller width depending on the customer. A-frame trolleys take less space than bucket/box-type trolleys. It gets easier to manage them and store them in one place.
Inshot A-Frame Tolleys are best to manage and store the grey to finished material in a clean and sorted way that helps to identify the fabric lot.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ A FRAME’s top roll fabricate from M.S. Seamless Pipe (Ebonite quoting).
✅ The end shaft is RIB constructed or As per the buyer’s suggestion.
⭕ Cladding of S.S. Sheet on a batch roll. (Optional)
✅ The front side pooling system is a swivel-type M.S. fabricated bracket with 10″ x 2 wheels.
✅ The rare side is of fixed type 12″ x 3″ wheel.
✅ Batch coupling is fit on a batch roll for rotating.
✅ A-FRAME is manufactured from an M.S. channel (100/50mm) x 6mm wall thickness.
Double Fold Rolling
Is to be use for multiple applications, In this Double Fold rolling machine there are following features in it.
In other words, less space and more batches to place.
In conclusion, this machine is best suitable for Garment Industry or Export house.
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Fabric Inspection Fold/Batch
Is to be use for multiple applications, In this Fabric Inspection fold/batch machine there are following features in it.
In other words, fabric is need to be check before starting any processes on it
In conclusion, this machine is best suitable for garment industry or dyeing & printing units.
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Polymeriser
Polymeriser
Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.
In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.
🔸 ADVANTAGES :
➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
➡ Separate blowers for top and bottom air nozzles.
➡ Its uniformity in temperature, width-wise, length and diagonally.
➡ No dropping by condensation.
➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
➡ It is available in 60 to 150 meters of cloth content curing zone.
Roll Wrapping
Roll Wrapping
Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer.
Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.
The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.
With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.
Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ Maximum roller height from ground level up to 400mm can be processed.
✅ Speed up to 50 meters/minute.
✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
✅ Rolls/Hour: 20-40 rolls.
✅ Weight/Roll: 400kgs
✅ Roll Diameter: 600mm
✅ Roll Width: 2100mm (As Par Fabric width)
Stenter
The Stenter or Hot air Stenter Machine is one of the Fabric Finishing Machines like Relax Dryer whose heat set capabilities give the fabric the final result of all the processes it went through.
Stenter has detachable nozzle fingers that are easy to clean and sliding filters which remove lint as they come out.
It also comes with an A.C. inverter system that allows the operator to make changes as needed within seconds.
Stenter comes with the following advance and improved features:
🔶 Higher Production Speeds
✅ Use of elongated oval Nozzle slits for higher air velocity.
✅ The lowest gap between the top and bottom Nozzle faces prevents the drop in enthalpy.
✅ High-energy blower fans displace high volumes of air.
✅ Fabric working width can be customised from 1600mm to 3400mm and cambers from 1 to 12 depending on customer need.
✅ Speed From 40 to 100 meters per minute by A.C. Inverter System.
🔶 Efficiency
✅ Double-jacketed sealed provides the best insulation.
✅ Seasoned cast iron lubricated rail provides friction-free movement of the chain.
✅ All pipelines are installed inside the machine to cut out conduction losses.
✅ Give 15% More Saving against other stenter.
🔶 Maintenance
✅ Detachable Nozzle fingers for easy cleaning & Online sliding filters for lint removal make it easy to maintain on daily bases.
✅ Online sliding filters for lint removal.
✅ Easy access inside chambers for observation.
✅ Advanced chamber technology makes it easy to install and reinstall if needed without interfering with the performance.
Working width decides upon the maximum width of fabric & chambers decide upon the maximum per day production requires.
As its Fabric Finishing machine, Stenter can finish fabric like Hosiery, Cotton, Polyester, Cotton Hosiery, Polyester Hosiery, Polyester Cotton, Wool, Mink Blanket, Polar and Many more Knitted as well as woven fabrics.
In Conclusion, this machine is best for Dyeing and Printing Plants.
Chainless Merceriser
Chainless Merceriser
The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.
In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.
🔸 ADVANTAGES :
➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.
➡ Tailored to the customer’s specifications.
Single Folding Machine
This Single Folding machine or fabric folding machine is one of the fabric makeup machinery which has the following features :
In conclusion, this fabric folding machine is best suitable for the garment industry or dyeing & printing plants.
🔸 Technical Specification
✅ For fabric up to 1700MM
✅ The working table descends up to 15” (380 mm).
✅ Length is of folds adjustable up to 1.00 meter.
✅ Cast Iron sidewalls are closed to make the machine robust and sturdy.
✅ Folding blades mounted on the carriage of steel roller chains.
✅ a simple device for quick and precise folding with knife adjustment
✅ Operating speed: 50 meters/minute.
✅ Drive on motor 2HP x 960RPM.
✅ Stroke-type length Counter with manual setting or ⭕ Digital counter.
Burner 200 – Stage 2
Burner 200 | Heating solution
The Gas Burner 200 is a heating solution for small-medium appliances. The gas burner can be used as either a primary or secondary heating source, offering great versatility to users. It is designed not only to be functional but also beautiful.
We designed this, will ensure you have a high-efficiency, energy-efficient heating solution.
The gas burner was created as a way of providing an aesthetically pleasing solution for companies looking for a simpler alternative.
Benefits
✅ Modern design
✅ Efficient
✅ Aesthetic
✅ Environmentally friendly
✅ Reduces air pollution because it reduces wood consumption by up to 5 times
✅ Tangential Ventilation
✅ Heats quickly and efficiently
Fabric Inspection Unwinding-Winding
Is to be use for multiple applications, In this Fabric Inspection Unwinding-Winding machine there are following features in it.
In other words, fabric is need to be check before starting any processes on it
In conclusion, this machine is best suitable for garment industry or Dyeing & printing plants or Export house.
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Regular Jet
Regular Jet dyeing
This machine is best for polyester fabric dyeing cause it runs on a high pressure of high-temperature water. Regular Jet dyeing is economical because the low liquor ratio reduces everything.
The fabric inside this polyester dyeing machine moves solely due to the force of water.
It is user-friendly because, If we compare it with a Long tube dyeing machine. Four valves are necessary to control the fabric’s motion. Here in Regular Jet dyeing, there is only one valve.
Absent of reel, reduce connecting electric power, maintenance of two mechanical seals and breakdown time if Jet pressure and reel speed are not synchronized.
Nearly 4000 without fabric drive reel devices are saving energy and lowering pollution in 20 countries.
🔸 Technical Specification
✅ Capacity: 25 to 400Kg.(Single Tube)
✅Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye – 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140 ° C.
✅ Fabric Speed – 300 Mtr./Min.
✅ Vessel: SS 316 L
Best Polyester dyeing machine with a low liquor ratio in a Jet dyeing form.
Jigger
Fabric dyeing machines can come in all shapes and sizes, but
A Jigger is typically an open-framed machine with a rotating drum that holds the fabric to be dyed. Jigger is the standard and oldest way to dye cotton and cotton blend fabric.
The jigger machine has been used for a long time to treat small to medium size lots of woven fabric with an open-width exhaust dyeing process. Dye jiggers are available in Two variants 1st Jigger is an Open type with the following options:
✅ Fully S.S. construction or Mounted on C.I. Walls.
✅ With a water re-circulation system and temperature controllers.
✅ A.C. Motor drive or Inverter Control Drive
✅ Semi Automatic or Fully Automatic
✅ S.S. Cladded Batch Rollers of Ebonite coated Batch Rollers
2nd one is a Close type with the following advancement:
✅ Gear Box Type Semi Automatic Maxi Jigger Machine
✅ S.S. Spring Type Floating Device
✅ Roof Heating is Provided to Prevent Dropping on Fabrics
✅ Direct & Indirect Heating with Temperature Controller
✅ Auto R/F System with Cycle Contrail with the help of PLC
⭕ Pneumatic Operated Auto Drain (Optional)
⭕ A Direct Mounted Reduction Gear Box (Optional)
🔸 Technical Specification
✅ The Machines are available from 1250mm to 3400mm in width
✅ Roll Center: 25″, 31″, 36″, 41″
✅ Complete Stainless Steel Body with M.S. Base Frame
✅ Capacity: 225 Kg., 350 Kg., 500 Kg., 750Kg., 1000Kg., 1500Kg.(250 Gsm)
✅ Complete Stainless Steel Body.
✅ Heavy-duty brake drum.
✅ Heavy duty differential Gear unit.
✅ A.C. Frequency Drive.
✅ Stainless Steel Cladded Main Roll
✅ Circulation System with 2.0 H.P.
In conclusion, This is best for small batches to mass dyeing lots with the durable built of Stainless Steel it gives durability instead of the lower model. The water re-circulation system makes accurate dyeing results while keeping the fabric clean. Heavy-duty brake drums give precise tension to the cloth with the help of an A.C. Frequency drive.
In short, It is the basic necessity for a small dyeing house to a large dyeing industry with less space and higher capacity. It is the Best Fabric Dyeing machine for small to medium size cotton dyeing units.
Trending products
See All Trending productsCompressive Shrinking Range
The Sole purpose of the Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to 3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denim. Compressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.
The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.
A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.
Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Technical Specification
✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
✅ Shrinkage 0 – 12 % depending upon fabric quality.
✅ Minimum and controlled tension.
⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
✅ Stainless Steel damping & conditioning unit supplied as standard Parts.
Double Fold Rolling
Is to be use for multiple applications, In this Double Fold rolling machine there are following features in it.
In other words, less space and more batches to place.
In conclusion, this machine is best suitable for Garment Industry or Export house.
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Open Width Washing Range
Open width Washing Range
Open width Washing Range is for the fabric washing machine for woven fabrics. The Open width Washing Range machine has the following features.
🔶 ADVANTAGES :
✅ Excellent Washing efficiency.
✅ Extremely sturdy construction.
✅ Quiet running.
✅ Low energy consumption.
✅ Ease of operation.
✅ Optional knife spray between each strand of fabric with supply from a separate pump.
✅ Circulation and counter flow arrangement to save water.
✅ Low maintenance.
✅ Quick and simple installation.
✅ Tight closing glass windows on the sides to provide easy access.
✅ Direct steam heating by perforated S S Pipes.
✅ S S bottom rolls running in self-aligning bush bearing.
SOFT FEEL Surface Finish
SOFT FEEL
is a new revolutionary way to create beautiful fabrics.
In other words, It is value-adding machinery that gives the fabric a soft and smooth finish.
SOFT FEEL obtains a mix of different grains of abrasive bands and abrasive brushes complete range of SUEDING and BRUSHING.
Because of increasing demand in domestic and export markets for consistent gentle and soft surface finish.
We have developed the latest SOFT FEEL surface finish machine for exceedingly smooth and even surface treatment on dry fabric like suiting, shirting, dress materials and denim.
SOFT FEEL’s Powerful fluff suction keeps fabric, brush rollers, and the inside area clean and dust-free. Therefore, it helps machinery to be low maintenance.
SOFT FEEL is committed to producing an infinitely adjustable smooth surface with an outstanding repeat accuracy of the desired effect.
SOFT FEEL comes with 3 Brush Rolls / 4 Brush Rolls and 6 Brush Rolls according to the client’s needs.
SOFT FEEL can process fabric ranging from 70 gsm/meter square to 700 gsm/meter square.
SOFT FEEL‘s working width is to be made from 1900mm to 2600mm depending on the client’s need.
🔶 ADVANTAGE:
➜ Compact Design
➜ Clear visibility of the ongoing process.
➜ Positively driven scroll roller for ceaseless fabric feeding.
➜ Rotating Pressing arrangement.
➜ Variable brush speed for required feel.
➜ Powerful fluff suction keeps fabric with brush rollers and the inside area
clean and dust free.
➜ Multi point inverter controlled drive ensures controlled fabric tension.
➜ Built-in electrical panel.
➜ User-friendly Touch Screen display.
➜ Plaiting down or optional friction batch.
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Rubber Blanket
Rubber Blanket
in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:
Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.
🔶 Technical Specification
In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.
Regular Jet
Regular Jet dyeing
This machine is best for polyester fabric dyeing cause it runs on a high pressure of high-temperature water. Regular Jet dyeing is economical because the low liquor ratio reduces everything.
The fabric inside this polyester dyeing machine moves solely due to the force of water.
It is user-friendly because, If we compare it with a Long tube dyeing machine. Four valves are necessary to control the fabric’s motion. Here in Regular Jet dyeing, there is only one valve.
Absent of reel, reduce connecting electric power, maintenance of two mechanical seals and breakdown time if Jet pressure and reel speed are not synchronized.
Nearly 4000 without fabric drive reel devices are saving energy and lowering pollution in 20 countries.
🔸 Technical Specification
✅ Capacity: 25 to 400Kg.(Single Tube)
✅Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
✅ Dye – 30 To 450 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ High Temp. – Up to 140 ° C.
✅ Fabric Speed – 300 Mtr./Min.
✅ Vessel: SS 316 L
Best Polyester dyeing machine with a low liquor ratio in a Jet dyeing form.
Automatic Jigger
Automatic JIGGER is one of the best dyeing machine inventions for simplifying the dying process. Automatic JIGGER is a Hybrid of hydraulic & conventional JIGGER.
Automatic JIGGER comes with two types 1st one is OPEN TYPE & other one is CLOSE TYPE.
Where One-hand OPEN TYPE Automatic JIGGER comes with all the benefits like
✅ Auto tension control
✅ Auto speed control
✅ Auto cycle control
✅ Circulation system with filters to avoid centre to selvedge
✅ Suitable for any exhaust pre-treatment, dyeing & finish process
✅ Tension setting device to avoid running crease & machine jerks
⭕ Auto pendulum control (optional)
⭕ Batching or winch device (optional)
⭕ Auto water level controller (optional)
⭕ Pneumatic operated drain (optional)
Otherhand CLOSE TYPE Automatic JIGGER comes with the additional features like
✅ Auto circulation system
✅ Auto temperature controller
✅ A fully covered jigger will save utilities
⭕ Dosing side tank facility (optional)
⭕ Circulation system with filters to avoid centre to narrow border (optional)
The tension control system allows Automatic JIGGER to dye any fabric with ease. One operator can run four Automatic JIGGER machines simultaneously thanks to its PLC system, and the individual drive “automatic dyeing jigger” runs on zero tension on the fabric.
Automatic JIGGER uses both rollers powered by separate gearboxes and motors on inverter drives which do wonders for uniform dyes, even when running at varying speeds.
In conclusion, it is the best-woven dyeing machine, fabric dyeing machine or Cotton dyeing machine.
🔶 Technical Specification
✅ Capacity: 300 Kg. to 2000 kg. [OPEN]
✅ Capacity: 500 Kg. to 2000 kg. [CLOSE]
✅ Available Width: 1250mm to 3400mm
✅ S.S. Structure 304 Out Outer body 316 mail rolls plus inner bottom
✅ 0 to 10 Kgs. (Tension less operation Possible)
✅ Suitable for any Fabric from 30gsm to 500gsm
✅ S.S. Cladded Main Roll
✅ Pneumatic cylinders operated doors [CLOSE]
✅ Individual drive on each roller
✅Speed & tension control through a drive
Wider-width Single Folding
Wider-width Single folding machine is to fold/measure the length of fabric before process and also to measure it after the final process.
Fabric ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester. this type of machine works in units which dye, print or process wider width fabric such as curtains, blankets and bedsheets cause most of these type of products has wider width. Length of folds can be adjustable up to 1 meter with table descends up to 380mm.
It comes in four different sizes from 84″/79 (Small)* to 120″/115 (Large)
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Long Tube Jet
Long tube Jet dyeing machine working concept is same compare with Convention Rapid long tube jet dyeing machine. Though the major advantage of this machine is liquor ration is nearly half than conventional rapid Jet dyeing machine. In this machine fabric does not float but it run nearly in dry condition. Another benefit of this machine is it’s single vessel with two chamber design. Due to this design fabric loop length is reduce additionally bringing down the running cost, capital cost as well as processing time.
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Semi Automatic Jigger Machine
Semi Automatic Dyeing Jigger
Roll Center 31″ (790 mm) – 36″ (915mm)
Capacity 350-500 Kg. (250 gsm)
Batch Dia 900-1100 mm
Available Width : 48″ To 150″ Roller Width
Semi Automatic Jumbo Jigger Machine
Roll Center 31″ (790 mm) – 36″ (915mm)
Capacity 350-500 Kg. (250 gsm)
Batch Dia 900-1100 mm
Available Width : 48″ To 150″ Roller Width
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Top Tube Soft Flow
Top Tube Soft flow dyeing machine very much suitable to process delicate woven & knitted fabrics. It’s soft nozzle decrease tension further avoid problems like crease marks, rope marks, shrinking etc.
Another benefit of this machine is its single vessel two chamber design reduce fabric loop length as well as processing time.
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Loop Ager
Loop Ager
Loop Ager can be offered in five variants as mentioned below:
Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.
❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.
Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.
❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.
The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.
❇ RAPIFIX Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.
Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C.
Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.
Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.
An exhaust fan removes the Hydrocarbons & Condensed Oil.
🔸 Key features of the Loop Ager Machine:
1. Compact steaming chamber design to reduce steam consumption.
2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.
3. Optimum steam conditioning and humidification with parallel flow inside the steamer.
4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.
5. A loop rod roller mechanism is used to create loops.
6. The steaming chamber is a closed type made of stainless steel.
7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.
8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.
These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.
9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.
10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.
11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.
12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.
13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.
14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.
Relax dryer
The Relax Dryer is the finishing machine to dry hosiery fabric after the fabric has been washed or processed. This Relax Dryer has the following features in it.
In conclusion, Relax Dryer is best suitable for Dyeing & Printing units.
🔸 Technical Specification
✅The number of chambers: 2 to 8.
✅Conveyor belt width: 1600mm to 4200mm.
✅ Heating system alternatives: Natural Gas, LPG, Steam or Thermic Oil.
✅ Mechanical belt speed: Step less than 0 to 60m/min.
✅ Maximum working temperature: 220 °C.
✅ Blowers: Special design, highly efficient, diagonal location, two blowers in each chamber.
✅ Fabric feeding: Step-less by multiple points.
✅ Conveyor belt direction control: Electro-pneumatic from both sides.
Fabric Inspection Fold/Roll
Is to be use for multiple applications, In this machine there are following features in it.
In other words, fabric is need to be check before starting any processes on it
In conclusion, this machine is best suitable for garment industry or dyeing & printing units.
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A Frame
A-FRAME Trolley
A-Frame trolley is one of the most required Accessories in Textile Plant and Mills. A-frame’s objective is to carry the fabric and make it easy to manoeuvre inside the facility while different processes such as measuring, washing, cleaning, dyeing or printing, and finishing.
A-frame trolleys are also Utilised in rotating stations by simply adding an extension to them.
A-frame trolleys come in different sizes from 44 to 130 inches roller width depending on the customer. A-frame trolleys take less space than bucket/box-type trolleys. It gets easier to manage them and store them in one place.
Inshot A-Frame Tolleys are best to manage and store the grey to finished material in a clean and sorted way that helps to identify the fabric lot.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ A FRAME’s top roll fabricate from M.S. Seamless Pipe (Ebonite quoting).
✅ The end shaft is RIB constructed or As per the buyer’s suggestion.
⭕ Cladding of S.S. Sheet on a batch roll. (Optional)
✅ The front side pooling system is a swivel-type M.S. fabricated bracket with 10″ x 2 wheels.
✅ The rare side is of fixed type 12″ x 3″ wheel.
✅ Batch coupling is fit on a batch roll for rotating.
✅ A-FRAME is manufactured from an M.S. channel (100/50mm) x 6mm wall thickness.
Fabric Inspection Fold/Batch
Is to be use for multiple applications, In this Fabric Inspection fold/batch machine there are following features in it.
In other words, fabric is need to be check before starting any processes on it
In conclusion, this machine is best suitable for garment industry or dyeing & printing units.
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Polymeriser
Polymeriser
Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.
In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.
🔸 ADVANTAGES :
➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
➡ Separate blowers for top and bottom air nozzles.
➡ Its uniformity in temperature, width-wise, length and diagonally.
➡ No dropping by condensation.
➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
➡ It is available in 60 to 150 meters of cloth content curing zone.
Roll Wrapping
Roll Wrapping
Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer.
Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.
The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.
With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.
Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ Maximum roller height from ground level up to 400mm can be processed.
✅ Speed up to 50 meters/minute.
✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
✅ Rolls/Hour: 20-40 rolls.
✅ Weight/Roll: 400kgs
✅ Roll Diameter: 600mm
✅ Roll Width: 2100mm (As Par Fabric width)
Stenter
The Stenter or Hot air Stenter Machine is one of the Fabric Finishing Machines like Relax Dryer whose heat set capabilities give the fabric the final result of all the processes it went through.
Stenter has detachable nozzle fingers that are easy to clean and sliding filters which remove lint as they come out.
It also comes with an A.C. inverter system that allows the operator to make changes as needed within seconds.
Stenter comes with the following advance and improved features:
🔶 Higher Production Speeds
✅ Use of elongated oval Nozzle slits for higher air velocity.
✅ The lowest gap between the top and bottom Nozzle faces prevents the drop in enthalpy.
✅ High-energy blower fans displace high volumes of air.
✅ Fabric working width can be customised from 1600mm to 3400mm and cambers from 1 to 12 depending on customer need.
✅ Speed From 40 to 100 meters per minute by A.C. Inverter System.
🔶 Efficiency
✅ Double-jacketed sealed provides the best insulation.
✅ Seasoned cast iron lubricated rail provides friction-free movement of the chain.
✅ All pipelines are installed inside the machine to cut out conduction losses.
✅ Give 15% More Saving against other stenter.
🔶 Maintenance
✅ Detachable Nozzle fingers for easy cleaning & Online sliding filters for lint removal make it easy to maintain on daily bases.
✅ Online sliding filters for lint removal.
✅ Easy access inside chambers for observation.
✅ Advanced chamber technology makes it easy to install and reinstall if needed without interfering with the performance.
Working width decides upon the maximum width of fabric & chambers decide upon the maximum per day production requires.
As its Fabric Finishing machine, Stenter can finish fabric like Hosiery, Cotton, Polyester, Cotton Hosiery, Polyester Hosiery, Polyester Cotton, Wool, Mink Blanket, Polar and Many more Knitted as well as woven fabrics.
In Conclusion, this machine is best for Dyeing and Printing Plants.