Chainless Merceriser
Chainless Merceriser
The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.
- To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Merceriser involves treating organic material with high-caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes.
- Secondly, It rolls cloth on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
- Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity.
- Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500 mm, as preferred by the customer.
- Fifthly, It can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre.
- Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.
In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.
🔸 ADVANTAGES :
➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.
➡ Tailored to the customer’s specifications.
₹6,000,000.00
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Chainless Merceriser
The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.
- To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Chainless Merceriser involves treating organic material with high caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes.
- Secondly, Chainless Merceriser roll fabric on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
- Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity.
- Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500-mm, as prefered by the customer.
- Fifthly, Chainless Merceriser can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre.
- Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.
In conclusion, this machine is best suitable for the garment industry Dyeing & printing plants.
🔸 ADVANTAGES :
➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.
🔸 Payment, Taxes and Delivery
Payment: 40% Advance Balance against Proforma Invoice before dispatch.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Tax: GST 18% Or Vat 4% +1% No CST against form “H”( export orders).
Transport Charges: Extra to your account.
Insurance: To be arranged by you.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
| Fabric | Cotton, Other Woven blends |
|---|---|
| Machine Width | 1500mm, 1600mm, 1800mm, 2000mm, 2200mm, 2400mm, 2600mm, 2800mm, 3000mm, 3200mm, 3400mm |
| Speed | 8 Mtrs. / Min, 10 Mtrs. / Min, 15 Mtrs. / Min, 18 Mtrs. / Min, 20 Mtrs. / Min, 31 Mtrs. / Min, 40 Mtrs. / Min |
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Batching, Makeup Machinery
Fabric Rolling
The prime objective of fabric rolling is to roll fabric on paper tube or PVC pipe from loose/fold form which makes easy to store fabric in an organised way. Meanwhile, recognising fabric before shipping it.
- Firstly, Rolls can be made from 100mm to 1000mm depending on need.
- Secondly, Machine working width can be made from 1000mm to 3500mm depending on client’s need.
- Thirdly, Fabric ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be roll on this machine.
- Forth and most importantly the speed can be achieve up to 40 meters per minute while preforming the process.
In conclusion, this machine is best suitable for garment industry or fabric warehouse.
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Finishing Machinery
Denim Finishing Range
Denim Finishing Range
The Denim Finishing Range Exclusive purpose is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Denim Finishing Range is available for up to 3600mm working width fabric to assure total shrinkage protection to Denim fabrics.
Denim Finishing Range was developed in a way that can shrinkage up to 14% in a single passage.
Denim Finishing Range is usually the last process in the sequence of fabric finishing. The Denim fabric processed in Denim Finishing Range gets fully shrunk.
Before Denim Finishing Range, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Key Features:
✅ Ensuring Required Shrinkage of 14 Ounce Denim in Single RUN At a Speed of 40 to 50 Mtrs / Min.
✅ Matching all parameters of Shrinkage, Feel, Warp & Weft Tension.
✅ Complete Machine with P.L.C. Controlled Inverter Drive.
✅ Large Touch Screen, Showing Shrinkage, Speed and Other Data, Minimum Usage, of Steam & Power.
✅ User-friendly machine with the shortest Payback time.
✅ Can finish lycra fabrics in a single run with required weft and warp shrinkage at the speed of 40 mt / min.
✅ Specially designed heavy warp pull to control the width of the fabric and warp stretch control by P L C.
✅ Motorized antiskew device to control the skew setting of fabric twill by forwarding and reversing the movement of motors.
✅ Specially developed a shrinking unit to achieve shrinkage up to 14 % depending upon the quality of the fabric with residual shrinkage of 1 %.
✅ 2500mm dia Mirror polished Jacketed main palmer cylinder with rotary joints.
✅ The number of 2 cooling cylinders is provided at the exit of the palmer unit to cool down the fabrics.
⭕ Singing unit at the feeding side. (Optional)
⭕ Brushing unit at feeding side. (Optional)
⭕ Temperature controlling of shrinkage and palmer unit by PLC. (Optional)
⭕ Big Batching device with ‘J’ scray at plating side. (Optional)
SKU: F/DFR-1 -
Batching, Makeup Machinery
Double Folding & Plating
Is to be use for multiple applications, In this Double Folding machine there are following features in it.
- Firstly, it does cross fold to make it easy to organize batches which take less space. In other words, less space and more batches to place.
- Secondly, it fold fabric in platting from loose/roll form
- Thirdly, it also measure the fabric by optional given meter counter.
- Fourthly, Machine working width can be made from 41″/36 (Small)* to 72″/67 (Large) depending on client’s need.
- Fifthly, Fabric ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be fold on this machine.
- Sixth and most importantly the speed can be achieve up to 50 meters per minute while preforming the process.
In conclusion, this machine is best suitable for Dyeing & Printing Units or Export house.
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Burner, Heating Solution
Burner 90 – Stage 2
Burner 90 | heating solution
This heating solution gas burner 90 is equipped with tangential ventilation, representing the smallest of Stage 2’s gas burners.
35 kW burners can be arrange to use external combustion air upon request. In this case, the burners will be supple with an airtight air intake that can be linked outside the location of the installation through a duct with an extension up to ten meters.
Its small size makes it a viable heating solution for small spaces like workshops, small scale industries and sheds.
Benefits
🔥 35kW burner can be arranged externally
🔥 5 different aluminium housing options are available
🔥 Highly efficient design
🔥 Compact design
🔥 Designed for use in smaller buildings
🔥 High efficiency (120mg/kWh)
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Processing Machinery
Polymeriser
Polymeriser
Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.
- Firstly, Polymeriser assures perfect fixation of dyes even at higher temperatures. In other words, the Dyes can be permanent before starting the washing and finishing process of the cloth.
- Secondly, It is most suitable for curing Phthalein dye, Pigments, and resin set.
- Thirdly, Pre-dryer removes gaseous fumes from printed fabrics – an exclusive speciality of this Machine. The Machine operates efficiently in the temperature range from 30ºC Temperature to 180ºC and ensures automatic regulation of temperatures within the chamber.
- Fourthly, the width can be made from 1600mm to 3200mm as per the client’s need.
- Fifthly, Garment weighted from 70 to 700 gsm/per meter square can be processed.
- The sixth and most Importantly speed can be achieved up to 40 meters per minute while performing the process.
In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.
🔸 ADVANTAGES :
➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
➡ Separate blowers for top and bottom air nozzles.
➡ Its uniformity in temperature, width-wise, length and diagonally.
➡ No dropping by condensation.
➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
➡ It is available in 60 to 150 meters of cloth content curing zone.
SKU: P001 -
Dyeing Machinery
Atmospheric Soft Over Flow
Atmospheric Soft flow
The Atmospheric Soft Flow machine is the same as HTHP Soft flow Dyeing machine. The only difference is Atmospheric Soft Flow works at low temperatures & without pressure.
Some fabrics like Cotton & Cotton blends don’t require high temperatures. In that case, Soft Flow is very much suitable because Atmospheric Soft Flow reduces the running cost by saving energy. In short, it is a Cotton dyeing machine.
Furthermore, the liquor ratio of the Soft Flow machine is lower than that of the HTHP Soft Flow machine.
🔸 Technical Specification
✅ Lowest liquor ratio up to 1:4 (wet Fabric)
✅ Capacity: 50 to 1200 kg.
✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
✅ Maximum Temprature – Up to 98° C.
✅ The vessel builds from stainless steel SS 316L Quality.➡ Online filter for easy clean-up even during the process with an extra filter mesh.
➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
➡ Cup type very soft nozzle with low pressure & higher volume design.
➡ The fabric driving reel comes with a frequency controller.
SKU: D/ASF-1
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Processing Machinery
Cylinder Drying Range
Drying Range
The Drying Range or VDR (Vertical Drying Range Machine) is one of the most demanding processing machinery in Woven dyeing & printing plants. The Drying Range has the following features that make it an essential part of the plant.
- Firstly, It ensures rapid drying of fabric at high steam pressure.
- In other words, It is suitable for fabric drying, semi-drying, and fabric that doesn’t require heat setting or Clothes which need semi-dry or completely dry.
- Secondly, a Belt drive or individual drive for tensionless and crease-free passage of fabric on the cylinder result in the cloth moving smoothly.
- Thirdly, an Individual trapping system for faster condensate removal inside chambers.
- Therefore, it keeps cylinders at maximum heat.
- Fourthly, the working width options from 1250mm to 3500mm according to the client’s need.
- Fifthly, ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be rolled on this machine.
- Sixthly and most Important Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.
Above all, more numbers of cylinders equal more speed.
In conclusion, this machine is best suitable for Dyeing and Printing Plants.
🔸 Advantages:
➡ Long Lasting & sturdy construction
➡ Lowest consumption data
➡ Quick heating up
➡ Easy to operate
➡ Drying with minimum tension
➡ Crease-free fabric passage
➡ Perfect temperature uniformity across fabric width
➡ Highest product quality
➡ Shut off valves for cylinders
➡ Lowest maintenance effort
➡ Lowest radial run out and perfect welding craftsmanship
🔸 Technical Specification:
✅ Box type or beam stack structures as per choice.
✅ Belt-driven or individual drive for tension-less and crease-free passage for fabric on cylinders.
✅ Options of 2 bowls or three bowls mangle to attached with cylinder dryer as per customer need.
✅ Any width from 1250mm to 3500mm of the dryer is supplied.
✅ The Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.
✅ Every/alternate cylinder can have an individual geared motor drive if required.
✅ An Individual trapping system for faster condensate removal from cylinders.
SKU: n/a -
Processing Machinery
Desizing Machine
Desizing machine
Desizing is the process of removing the size applied during weaving. The purpose of this fabric processing machinery Desizing machine is to remove the sizing ingredients such as starches, gums, PVA etc.
The starch has to be degraded into less water-soluble molecules by hydrolysis. The hydrolysis of starch using enzymes under particular concentration, temperature and duration is called desizing.
Desizing can do at room temperature to boiling temperature as per the quality of the enzyme.
Desizing Tank is made from Stainless Steel material. The tank can have open or fully enclosed construction as per requirement. The number of rollers in the tank facilitates suitable liquor takeup of every kind of fabric which is to be desized.
Desizing machine speed can be lowered or raised for proper take-up of the liquor for different grades of cloth.
🔸 Key Functions:
✅ 5 to 60Mtrs/Min operational speed.
⭕ Automatic or manual dozing system (Optional)
✅ Auto Steam Control.
✅ Easy usage.
⭕ Chemical preparation tanks (Optional)
✅ Desizing machines are available from 1600mm to 3400mm fabric width.
SKU: P/DM-1 -
Processing Machinery
Polymeriser
Polymeriser
Polymeriser is to use for fixing printed garments. Polymeriser is an Important part of Processing machinery cause it secures the colour before the washing and finishing. There are the following features in it.
- Firstly, Polymeriser assures perfect fixation of dyes even at higher temperatures. In other words, the Dyes can be permanent before starting the washing and finishing process of the cloth.
- Secondly, It is most suitable for curing Phthalein dye, Pigments, and resin set.
- Thirdly, Pre-dryer removes gaseous fumes from printed fabrics – an exclusive speciality of this Machine. The Machine operates efficiently in the temperature range from 30ºC Temperature to 180ºC and ensures automatic regulation of temperatures within the chamber.
- Fourthly, the width can be made from 1600mm to 3200mm as per the client’s need.
- Fifthly, Garment weighted from 70 to 700 gsm/per meter square can be processed.
- The sixth and most Importantly speed can be achieved up to 40 meters per minute while performing the process.
In conclusion, Polymeriser is best suitable for the garment industry or dyeing & printing plants.
🔸 ADVANTAGES :
➡ Supply with hot air jets, recirculating fans and steam or thermic oil heating for best curing result.
➡ Separate blowers for top and bottom air nozzles.
➡ Its uniformity in temperature, width-wise, length and diagonally.
➡ No dropping by condensation.
➡ Variable speed up to 40 meters per minute by A.C. Inverter System.
➡ It is available in 60 to 150 meters of cloth content curing zone.
SKU: P001 -
Value Adding Machinery
SOFT FEEL Surface Finish
SOFT FEEL
is a new revolutionary way to create beautiful fabrics.
In other words, It is value-adding machinery that gives the fabric a soft and smooth finish.
SOFT FEEL obtains a mix of different grains of abrasive bands and abrasive brushes complete range of SUEDING and BRUSHING.
Because of increasing demand in domestic and export markets for consistent gentle and soft surface finish.
We have developed the latest SOFT FEEL surface finish machine for exceedingly smooth and even surface treatment on dry fabric like suiting, shirting, dress materials and denim.
SOFT FEEL’s Powerful fluff suction keeps fabric, brush rollers, and the inside area clean and dust-free. Therefore, it helps machinery to be low maintenance.
SOFT FEEL is committed to producing an infinitely adjustable smooth surface with an outstanding repeat accuracy of the desired effect.
SOFT FEEL comes with 3 Brush Rolls / 4 Brush Rolls and 6 Brush Rolls according to the client’s needs.
SOFT FEEL can process fabric ranging from 70 gsm/meter square to 700 gsm/meter square.
SOFT FEEL‘s working width is to be made from 1900mm to 2600mm depending on the client’s need.
🔶 ADVANTAGE:
➜ Compact Design
➜ Clear visibility of the ongoing process.
➜ Positively driven scroll roller for ceaseless fabric feeding.
➜ Rotating Pressing arrangement.
➜ Variable brush speed for required feel.
➜ Powerful fluff suction keeps fabric with brush rollers and the inside area
clean and dust free.
➜ Multi point inverter controlled drive ensures controlled fabric tension.
➜ Built-in electrical panel.
➜ User-friendly Touch Screen display.
➜ Plaiting down or optional friction batch.
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SKU: WIZ06
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