Denim Finishing Range
Denim Finishing Range
The Denim Finishing Range Exclusive purpose is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Denim Finishing Range is available for up to 3600mm working width fabric to assure total shrinkage protection to Denim fabrics.
Denim Finishing Range was developed in a way that can shrinkage up to 14% in a single passage.
Denim Finishing Range is usually the last process in the sequence of fabric finishing. The Denim fabric processed in Denim Finishing Range gets fully shrunk.
Before Denim Finishing Range, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Key Features:
✅ Ensuring Required Shrinkage of 14 Ounce Denim in Single RUN At a Speed of 40 to 50 Mtrs / Min.
✅ Matching all parameters of Shrinkage, Feel, Warp & Weft Tension.
✅ Complete Machine with P.L.C. Controlled Inverter Drive.
✅ Large Touch Screen, Showing Shrinkage, Speed and Other Data, Minimum Usage, of Steam & Power.
✅ User-friendly machine with the shortest Payback time.
✅ Can finish lycra fabrics in a single run with required weft and warp shrinkage at the speed of 40 mt / min.
✅ Specially designed heavy warp pull to control the width of the fabric and warp stretch control by P L C.
✅ Motorized antiskew device to control the skew setting of fabric twill by forwarding and reversing the movement of motors.
✅ Specially developed a shrinking unit to achieve shrinkage up to 14 % depending upon the quality of the fabric with residual shrinkage of 1 %.
✅ 2500mm dia Mirror polished Jacketed main palmer cylinder with rotary joints.
✅ The number of 2 cooling cylinders is provided at the exit of the palmer unit to cool down the fabrics.
⭕ Singing unit at the feeding side. (Optional)
⭕ Brushing unit at feeding side. (Optional)
⭕ Temperature controlling of shrinkage and palmer unit by PLC. (Optional)
⭕ Big Batching device with ‘J’ scray at plating side. (Optional)
₹17,500,000.00
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Denim Finishing Range
The Denim Finishing Range Exclusive purpose is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Denim Finishing Range is available up to 3600mm working width fabric to assure total shrinkage protection to Denim fabrics.
Denim Finishing Range developed in a way that can shrinkage up to 14% in a single passage.
Denim Finishing Range is usually the last process in the sequence of fabric finishing. The Denim fabric processed in the machine gets fully shrunk.
Before Denim Finishing Range, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Key Features:
✅ Ensuring Required Shrinkage of 14 Ounce Denim in Single RUN At a Speed of 40 to 50 Mtrs / Min.
✅ Matching all parameters of Shrinkage, Feel, Warp & Weft Tension.
✅ Complete Machine with P.L.C. Controlled Inverter Drive.
✅ Large Touch Screen, Showing Shrinkage, Speed and Other Data, Minimum Usage, of Steam & Power.
✅ User-friendly machine with the shortest Payback time.
✅ Can finish lycra fabrics in a single run with required weft and warp shrinkage at the speed of 40 mt / min.
✅ Specially designed heavy warp pull to control the width of the fabric and warp stretch control by P L C.
✅ Motorized antiskew device to control the skew setting of fabric twill by forwarding and reversing the movement of motors.
✅ Specially developed a shrinking unit to achieve shrinkage up to 14 % depending upon the quality of the fabric with residual shrinkage of 1 %.
✅ 2500mm dia Mirror polished Jacketed main palmer cylinder with rotary joints.
✅ Numbers of 2 cooling cylinders are provided at the exit of the palmer unit to cool down the fabrics.
⭕ Singing unit at the feeding side. (Optional)
⭕ Brushing unit at feeding side. (Optional)
⭕ Temperature controlling of shrinkage and palmer unit by PLC. (Optional)
⭕ Big Batching device with ‘J’ scray at plating side. (Optional)
🔸 Payment, Taxes and Delivery
Payment: Before dispatch of machinery, 40% advance and a balance against the proforma invoice.
Delivery: Delivery of machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders) Or Vat 4% +1% No CST against form “H”( export orders).
Installation: Will be charged extra per machine over and above the price.
1. Select Product
Choose the required specification & submit the details.
2. Get Offer
Get a Detailed Offer.
3. Pay The Advance
Pay the advance amount as per agreed terms.
4. Product Under Construction
Product goes under Construction according agreed time.
5. Pay The Rest Amount
Pay the balance amount as your machine get ready to dispatch.
6. Shipment Initiated
Shipment option available through Manufacturer.
7. Installation
Finally, the product will be installed at your plant.
| Type | WET FINISHING, FORM FINISHING |
|---|---|
| Roller Width | 1600, 1800, 2000, 2200, 2400, 2600, 2800, 3000, 3200, 3400, 3600 |
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Processing Machinery
Chainless Merceriser
Chainless Merceriser
The Chainless Merceriser is the most Significant procedure for the cloth. Chainless Merceriser machine there are following features in it.
- To begin with, Chainless Merceriser is one of the most fundamental steps for finishing cotton fabrics. Merceriser involves treating organic material with high-caustic soda solutions. In other words, it eliminates impurities or undesired particles from the cloth before completing other processes.
- Secondly, It rolls cloth on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox.
- Thirdly, The caustic soda-impregnated Fiber reflects light, making it brighter. It also boosts hygroscopicity, strength, and dye affinity.
- Fourthly, The operating width of a chainless merceriser can range from 1500mm to 3500 mm, as preferred by the customer.
- Fifthly, It can process woven fabrics with capacities ranging from 70 to 700 grammes per square metre.
- Lastly, It is available in various sizes and speeds ranging from 8 to 40 metres per minute.
In conclusion, this merceriser machine is best suitable for the garment industry Dyeing & printing plants.
🔸 ADVANTAGES :
➡ Increase dye Affinity
➡ Improve Luster
➡ Add more Tensile Strength
➡ Increase Dimensional Stability of Warp & Weft yarn.
➡ Elimination of immature or Dead Cotton
➡ Improved Handling effects.
➡ Tailored to the customer’s specifications.
SKU: P/CM-1 -
Accessories
Roll Wrapping
Roll Wrapping
Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer.
Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.
The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.
With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.
Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.
Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.
🔸 Technical Specification
✅ Maximum roller height from ground level up to 400mm can be processed.
✅ Speed up to 50 meters/minute.
✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).
✅ Rolls/Hour: 20-40 rolls.
✅ Weight/Roll: 400kgs
✅ Roll Diameter: 600mm
✅ Roll Width: 2100mm (As Par Fabric width)
SKU: A/WR-1-1 -
Dyeing Machinery
Semi Automatic Jigger Machine
Semi Automatic Dyeing Jigger
Roll Center 31″ (790 mm) – 36″ (915mm)
Capacity 350-500 Kg. (250 gsm)
Batch Dia 900-1100 mm
Available Width : 48″ To 150″ Roller WidthSemi Automatic Jumbo Jigger Machine
Roll Center 31″ (790 mm) – 36″ (915mm)
Capacity 350-500 Kg. (250 gsm)
Batch Dia 900-1100 mm
Available Width : 48″ To 150″ Roller Width[spbsm-follow-buttons]
SKU: n/a -
Batching, Makeup Machinery
Fabric Inspection Fold/Batch
Is to be use for multiple applications, In this Fabric Inspection fold/batch machine there are following features in it.
- Firstly, it does inspection of the fabric to know if there any fault are there in fabric or to understand nature of it which came in factory for dyeing/printing/processing operations.
In other words, fabric is need to be check before starting any processes on it - Secondly, it roll fabric on batching trolley from fold/loose form by pressure roll assisted with twin – Pneumatic Cylinders, AC Motor & Gearbox..
- Thirdly, batching capacity depends on batching trolley’s capacity to load or as per need.
- Fourthly, Machine working width can be made from 1000mm to 3500mm depending on client’s need.
- Fifthly, Fabric ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be roll on this machine.
- Sixth and most importantly the speed can be achieve up to 30 meters per minute while preforming the process.
In conclusion, this machine is best suitable for garment industry or dyeing & printing units.
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SKU: n/a - Firstly, it does inspection of the fabric to know if there any fault are there in fabric or to understand nature of it which came in factory for dyeing/printing/processing operations.
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Dyeing Machinery
Hydraulic Jigger
Hydraulic Jigger
Hydraulic Jigger is a piece of revolutionary equipment for open-width Scouring, Bleaching & Dyeing processes in batch form. One of the best Dyeing machinery with perfect dyeing results. Hydraulic Jigger has the following features:
- Firstly, Hydraulic Jigger’s Adjustable tension according to Fabric quality ensures perfect pre-treatment and dyeing irrespective of run lengths for the same shade/colour. In other words, Hydraulic Jigger dyes the Clothing rapidly with accuracy.
- Secondly, Hydraulic Jigger comes with closed chambers with doors that close while the operation is performing. Which gives it desired temperature in less time. Therefore, less wastage of resources.
- Thirdly, Consistent dyeing of the same shade for any number of times in the future, Moreover the highly efficient washing system saves washing time and precious Water. The uniform tension, process time, and ideal temperature contribute to the dying quality.
- Fourthly, Hydraulic Jigger controls these parameters resulting in fully controllable and reproducible shades. The controlled temperature and a steady circulation of dye liquid for flawless dyeing. PLC aided operation for repeatability. Suiting, shirting, and delicate fabrics such as rayon are best suited.
- Fifthly, the Hydraulic Jigger is available in 500kg and 1000kg capacity from 1200mm to 3000mm working width depending on the client’s need. Fabric ranging from 70 to 700 gsm/meter square of woven material may be dyed in a Hydraulic Jigger, making it ideal for Suiting, Shirting, and Delicate textile such as rayon.
Above all, flawless synchronisation of linear speed results in tension-free and crease-free fabric conveyance throughout the process.
🔸 Technical Specification
➡ Automatic reversal at the end of each cycle setting
➡ Spray washing through a selector switch
➡ Stopping the machine at the pre-determined sampling point
➡ Water filling through rotary switch
➡ Drain through a selector switch
➡ Digital Speed indication
➡ Speed setting through P L C
➡ Replenishing from dosing tank through valve
➡ Indirect steam heating through Heat Exchanger
➡ Temperature Controller.
➡ A valve adjusts the tension on the cloth.
➡ Soft Start & Stop
➡ Pendulation when adding and emptying liquid
➡ Touch Screen
➡ Specially designed software for the machine
SKU: n/a -
Processing Machinery
Cylinder Drying Range
Drying Range
The Drying Range or VDR (Vertical Drying Range Machine) is one of the most demanding processing machinery in Woven dyeing & printing plants. The Drying Range has the following features that make it an essential part of the plant.
- Firstly, It ensures rapid drying of fabric at high steam pressure.
- In other words, It is suitable for fabric drying, semi-drying, and fabric that doesn’t require heat setting or Clothes which need semi-dry or completely dry.
- Secondly, a Belt drive or individual drive for tensionless and crease-free passage of fabric on the cylinder result in the cloth moving smoothly.
- Thirdly, an Individual trapping system for faster condensate removal inside chambers.
- Therefore, it keeps cylinders at maximum heat.
- Fourthly, the working width options from 1250mm to 3500mm according to the client’s need.
- Fifthly, ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be rolled on this machine.
- Sixthly and most Important Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.
Above all, more numbers of cylinders equal more speed.
In conclusion, this machine is best suitable for Dyeing and Printing Plants.
🔸 Advantages:
➡ Long Lasting & sturdy construction
➡ Lowest consumption data
➡ Quick heating up
➡ Easy to operate
➡ Drying with minimum tension
➡ Crease-free fabric passage
➡ Perfect temperature uniformity across fabric width
➡ Highest product quality
➡ Shut off valves for cylinders
➡ Lowest maintenance effort
➡ Lowest radial run out and perfect welding craftsmanship
🔸 Technical Specification:
✅ Box type or beam stack structures as per choice.
✅ Belt-driven or individual drive for tension-less and crease-free passage for fabric on cylinders.
✅ Options of 2 bowls or three bowls mangle to attached with cylinder dryer as per customer need.
✅ Any width from 1250mm to 3500mm of the dryer is supplied.
✅ The Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.
✅ Every/alternate cylinder can have an individual geared motor drive if required.
✅ An Individual trapping system for faster condensate removal from cylinders.
SKU: n/a
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Finishing Machinery
Compressive Shrinking Range
The Sole purpose of the Controlled Compressive Shrinking Range or ZEROZERO is to ensure that the garment made from such fabric does not shrink after the wash hence perfect dimensional stability.
As per standard, + / -1 % residual shrinkage is acceptable. Controlled Compressive Shrinking Range or ZEROZERO are available up to 3200mm working width fabric to assure total shrinkage protection to woven fabrics. It can be 100% cotton, cotton/polyester, cotton/viscose or tough and heaviest fabric like denim. Compressive Shrinking Range or ZEROZERO developed in a way that can shrinkage up to 12% in a single passage.
The most capable of shrinking medium, lightweight fabric to the heaviest denim, cotton blended suiting & shirting by watering cotton, terylene, hemp and its blends to shrink the cloth to meet the requirements of shrinkage, stabilization and improve the hand touch.
A controlled Compressive Shrinking Range is usually the last process in the sequence of fabric finishing. The woven fabric processed in the machine gets fully shrunk.
Before compressive shrinking, it is advisable to establish the width at which the cloth should get shrunk in length to meet the requirement of the garment makers. It is the best Fabric Finishing machinery.
🔸 Technical Specification
✅ A.C. frequency conversion transmission, designed speed: 10-80m/minute.
✅ Shrinkage 0 – 12 % depending upon fabric quality.
✅ Minimum and controlled tension.
⭕ Imported Rubber Blanket and Polyester Felt will be provided optionally.
✅ A Jacketed drum in 1500mm, 2000mm and 2500mm diameters.
✅ Stainless Steel damping & conditioning unit supplied as standard Parts.
SKU: n/a -
Finishing Machinery
Relax dryer
The Relax Dryer is the finishing machine to dry hosiery fabric after the fabric has been washed or processed. This Relax Dryer has the following features in it.
- Firstly, The air movement produces undulations in the cloth & at the same time, it expands the knitted fabric causing dimensional shrinkage and selvedge opening.
- In other words, Relax Dryer expands the fabric width while drying it.
- Secondly, Relax Dryer rolls ladder-proof fabrics based on well-known the principle of air impact drying system.
- Thirdly, the cloth moved through the drying chamber on a conveyor belt that overfed to increase length shrinkage.
- Fourthly, The operating width of the Relax Dryer can range from 1600mm to 4200mm. Depending on the specific needs of the client.
- Fifthly, Relax Dryer can process fabric ranging from 70 to 700 gsm/meter square of hosiery.
- Sixth and most Important, velocity can be achieved up to 60 meters per minute while performing the process.
In conclusion, Relax Dryer is best suitable for Dyeing & Printing units.
🔸 Technical Specification
✅The number of chambers: 2 to 8.
✅Conveyor belt width: 1600mm to 4200mm.
✅ Heating system alternatives: Natural Gas, LPG, Steam or Thermic Oil.
✅ Mechanical belt speed: Step less than 0 to 60m/min.
✅ Maximum working temperature: 220 °C.
✅ Blowers: Special design, highly efficient, diagonal location, two blowers in each chamber.
✅ Fabric feeding: Step-less by multiple points.
✅ Conveyor belt direction control: Electro-pneumatic from both sides.
SKU: RD001 -
Finishing Machinery
Loop Ager
Loop Ager
Loop Ager can be offered in five variants as mentioned below:
- DIGIFIX Specially designed Machine for Digital Printing
- ATMOFIX suitable for Low-Temperature Application
- EVOMAX suitable for High-Temperature Applications
- RAPIFIX suitable for Hot Air and Pigment Application
- UNIFIX is appropriate for both Low Temperature & High-Temperature applications
Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.
❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.
Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.
❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.
The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.
❇ RAPIFIX Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.
Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C.
Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.
An exhaust fan removes the Hydrocarbons & Condensed Oil.
🔸 Key features of the Loop Ager Machine:
1. Compact steaming chamber design to reduce steam consumption.
2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.
3. Optimum steam conditioning and humidification with parallel flow inside the steamer.
4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.
5. A loop rod roller mechanism is used to create loops.
6. The steaming chamber is a closed type made of stainless steel.
7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.
8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.
These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.
9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.
10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.
11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.
12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.
13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.
14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.
SKU: n/a -
Finishing Machinery
Stenter
The Stenter or Hot air Stenter Machine is one of the Fabric Finishing Machines like Relax Dryer whose heat set capabilities give the fabric the final result of all the processes it went through.
Stenter has detachable nozzle fingers that are easy to clean and sliding filters which remove lint as they come out.
It also comes with an A.C. inverter system that allows the operator to make changes as needed within seconds.
Stenter comes with the following advance and improved features:
🔶 Higher Production Speeds
✅ Use of elongated oval Nozzle slits for higher air velocity.
✅ The lowest gap between the top and bottom Nozzle faces prevents the drop in enthalpy.
✅ High-energy blower fans displace high volumes of air.
✅ Fabric working width can be customised from 1600mm to 3400mm and cambers from 1 to 12 depending on customer need.
✅ Speed From 40 to 100 meters per minute by A.C. Inverter System.🔶 Efficiency
✅ Double-jacketed sealed provides the best insulation.
✅ Seasoned cast iron lubricated rail provides friction-free movement of the chain.
✅ All pipelines are installed inside the machine to cut out conduction losses.
✅ Give 15% More Saving against other stenter.🔶 Maintenance
✅ Detachable Nozzle fingers for easy cleaning & Online sliding filters for lint removal make it easy to maintain on daily bases.
✅ Online sliding filters for lint removal.
✅ Easy access inside chambers for observation.
✅ Advanced chamber technology makes it easy to install and reinstall if needed without interfering with the performance.Working width decides upon the maximum width of fabric & chambers decide upon the maximum per day production requires.
As its Fabric Finishing machine, Stenter can finish fabric like Hosiery, Cotton, Polyester, Cotton Hosiery, Polyester Hosiery, Polyester Cotton, Wool, Mink Blanket, Polar and Many more Knitted as well as woven fabrics.
In Conclusion, this machine is best for Dyeing and Printing Plants.
SKU: S001
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