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Gas Boiler


GAS Boiler 

The Gas Boiler is a packaged three-pass smoke tube with a total wet back boiler. Gas Boiler comes in two three series for burning light oils & gas and heavy oils. 

The Gas Boiler also can be customized to a complete skid mount unit on customer demand.

When fitted with a particular burner, these boilers are ideal for burning waste gases like biogas from the decomposition of organic matter in distilleries.

🔸 PRODUCTS FEATURES:

✅ Three-pass smoke tube with complete wet back boiler.
⭕ Multi-fuel option – light oils/heavy oils/gases
✅ High efficiency of about 88% to 95%
✅ High dryness fraction steam increases usable heat.
✅ Gas Boiler Comes with mono-block/ dual block/steam atomized burner with world-renowned Technology from (ITALY)
⭕ An additional option of oil pre-heater confirming EN safety standards
✅Corrugated furnaces for boilers above
 6 TPH capacity.
⭕ Optional PLC-based control panels that would be linked to SCADA or DCS systems.

 

🔸 Operating Range:  

➡ Capacities In the range of 1.0 TPH to 15 TPH
➡ Pressure: In the range of 10.54 to 17.54 Kg/cm2 (g)
➡ Firing fuels: LDO, FO, LSHS & Natural Gas 
➡ Efficiency: Overall efficiency of 88 % (+/-2%) on NCV


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GAS Boiler 

The Gas Boiler is a packaged three-pass smoke tube with a total wet back boiler. Gas Boiler comes in two three series for burning light oils & gas and heavy oils. 

The Gas Boiler also can be customized to a complete skid mount unit on customer demand.

When fitted with a particular burner, these boilers are ideal for burning waste gases like biogas from the decomposition of organic matter in distilleries.

🔸 PRODUCTS FEATURES:

✅ Three-pass smoke tube with complete wet back boiler.
⭕ Multi-fuel option – light oils/heavy oils/gases.
✅ High efficiency of about 88% to 95%
✅ High dryness fraction steam increases usable heat.
✅ Gas Boiler Comes with mono-block/ dual block/steam atomized burner with world-renowned Technology from (ITALY)
⭕ Additional option of oil pre-heater confirming EN safety standards.
✅ Corrugated furnaces for boilers above 6 TPH capacity
⭕ Optional PLC-based control panels that would be linked to SCADA or DCS systems. 

🔸 Operating Range:

➡ Capacities In the range of 1.0 TPH to 15 TPH
➡ Pressure: In the range of 10.54 to 17.54 Kg/cm2 (g)
➡ Firing fuels: LDO, FO, LSHS & Natural Gas
➡ Efficiency: Overall efficiency of 88 % (+/-2%) on NCV 

🔸 Payment, Taxes & Delivery:

Payment: 40% Advance and balance against Proforma Invoice before dispatch.
Delivery: Delivery of the machine ideally comes within 4 to 6 weeks.
Freight: Will be paid by the customer.
Sales Tax: GST 18% (Domestic Orders)
Erection: Will be charged extra per machine over and above the given price.

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    1. Select Product

    Choose the required specification & submit the details.

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    2. Get Offer

    Get a Detailed Offer.

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    3. Pay The Advance

    Pay the advance amount as per agreed terms.

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    4. Product Under Construction

    Product goes under Construction according agreed time.

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    5. Pay The Rest Amount

    Pay the balance amount as your machine get ready to dispatch.

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    6. Shipment Initiated

    Shipment option available through Manufacturer.

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    7. Installation

    Finally, the product will be installed at your plant.

SKU: H/GB-1 Categories: ,
Capacity (Ton)

1, 1.5, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15

Fuel Type

Oil, Gas

 

 

 

 

 

 

 

 

 

 

 

 

 

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  • Roll Wrapping

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    Roll Wrapping 

    Fabric Roll wrapping machine is one of the most required Accessories for pre-delivery processes in Textile plants and Mills. The primary object of the fabric roll wrapping machine is to wrap ready-to-ship rolls so that the fabric remains safe while being delivered to the customer. 

    Fabric Roll wrapping machines can wrap material rolls of Denim Cloth, Curtain Cloth, Carpets, Foam sheets, Upholsteries, Fabrics, Film, Paper etc. which have a Maximum roller height from ground level up to 400 millimetres.

    The fabric Roll wrapping machine is simple to operate, and the sturdy & safe control panel makes it easy to load and unload the fabric roll with the ease of integration into conveyor lines.

    With a speed of up to 50 meters per minute, making 20 to 40 rolls per hour while performing variable overlap, amount of stretch, and roller speed, the fabric roll wrapping machine saves labour, time and money.

    Because of its unique construction, traverse can accommodate a variety of roll widths. Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).

    Inshot fabric Roll wrapping/Stretch wrap machines make it possible to wrap, store and protect ready-to-ship rolls while protecting rolls from dirt and damage.

    Many Textile mills and Export houses have been using it for a long time, making it reliable and one of the solutions to manage the fabric.

    🔸 Technical Specification

    ✅ Maximum roller height from ground level up to 400mm can be processed.

    ✅ Speed up to 50 meters/minute.

    ✅ Maximum stretch Power Roller Pre-Stretch Carriage with Pre-Stretch Ratio adjustable up to 300% (Depending upon Film Gauge & Quality).

    ✅ Rolls/Hour: 20-40 rolls.

    ✅ Weight/Roll: 400kgs

    ✅ Roll Diameter: 600mm

    ✅ Roll Width: 2100mm (As Par Fabric width)


     

    SKU: A/WR-1-1
  • Multi-Nozzle Soft flow

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    Multi-Nozzle Soft Flow is a Low/High-Temperature dyeing machine technology that works as a “Soft flow” or as a “Jet dyeing” machine.

    The main advantage of this development is to increase the machine’s flexibility and versatility to process all types of fabrics.

    The soft nozzles in this new technological advancement have a large diameter, and the fixed nozzle has an individual flow control valve, whereas the main nozzle is adjustable.

    By increasing and decreasing the gap of a nozzle, flow and pressure increase or decrease as per fabric quality demand.

    To run Multi-Nozzle Soft Flow as a soft flow machine, increase the gap Which, subsequently decreases the pressure and increases water flow,

    At the time, all three nozzles worked as Soft flow & water flow gets controlled individually by the control valve As per fabric quality demand.

    To run The Multi-Nozzle Soft Flow as a “Jet dyeing” Machine lowering the gap of a nozzle which increases the pressure and decreases the water flow. That time close the soft-nozzle control valve.

    🔸 Technical Specification

    ✅ Capacity: 25 to 400 kg. (Single Tube)
    ✅ Ultra Low Liquor Ratio – 1:1 (Wet Fabric)
    Dye –30 To 500 Grms./Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
    High Temp. – Up to 140° C.
    Max. Fabric Speed – 400 Mtr./Min.
    Work as a Jet Dyeing or as Soft flow to meet the requirements of all types of fabric quality.
    Vessel: SS 316 L.
    Multiple soft nozzles.


     

    SKU: D/MSF-1
  • Loop Ager

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    Loop Ager

    Loop Ager can be offered in five variants as mentioned below:

    1. DIGIFIX Specially designed Machine for Digital Printing
    2. ATMOFIX suitable for Low-Temperature Application
    3. EVOMAX suitable for High-Temperature Applications
    4. RAPIFIX suitable for Hot Air and Pigment Application
    5. UNIFIX is appropriate for both Low Temperature & High-Temperature applications

    Loop agers are simple to use on almost any fabric that has been printed using different printing recipes. The high versatility of steam agers, together with high qualitative standards, allows their utilization in all continuous production lines for the colour fixation processes.

    ❇ ATMOFIX Loop Agers, the quantity of steam is injected more at the entry of the fabric as on the first few loops.

    Moisture condenses on the cloth with the Exothermic reaction for colour fixation. UREA dissociation takes place in the initial few seconds By when the water vapour is distributed/injected into the chamber accordingly.

    ❇ EVOMAX Loop Agers are suitable for high-temperature streaming applications.

    The Steam consumption is comparatively less because of the compact design of chambers manufactured by SS 316 with larger Thermos Oil Radiators/ Heaters/Gas Burners installed to heat the section faster when processing with High-Temperature steaming applications or Hot Air applications.

    ❇ RAPIFIX  Loop Agers are robust and suitable for any working atmosphere. Curing Machines constructed of Mild Steel on the inside with an outer body made of Insulating Panels are fit for this process because the required temperature is above 130°C & the machine operates in moisture-free conditions on the inside.

    Essentially, the Dyes are set to the cloth during the Curing Process by polymerization in hot air at 150°C to 160°C. 

    Loop Agers fabric moves in tensionless conditions. So, there are no chances for lengthwise stretching and no rubbing effect on the cloth.
    In any ageing machine, the transportation of the fabric in the hanging loop form makes the fabric move in a tensionless motion.

    Oil radiators & centrifugal blowers are provided which help circulation Of the surrounding air through the filters & blows it into the machine from the bottom part of the machine.

    An exhaust fan removes the Hydrocarbons & Condensed Oil.

     

    🔸 Key features of the Loop Ager Machine:

    1. Compact steaming chamber design to reduce steam consumption.

    2. Even the distribution of steam in the chamber, steam injected from the top & lighter than the air will force to remove air and exhaust from the bottom will be occupied in the process chamber fully make it leaving no chance of air inside the steaming compartment.

    3. Optimum steam conditioning and humidification with parallel flow inside the steamer.

    4. Conveyor rollers treated with shot blasting that rotates on their axis to prevent marking off from the rod itself.

    5. A loop rod roller mechanism is used to create loops.

    6. The steaming chamber is a closed type made of stainless steel.

    7. For low-temperature steaming of the chamber roof and entry, the delivery slit is heated by steam coils preventing condensation and dripping on the fabric.

    8. DIGIFIX, ATMOFIX and UNIFIX Loop Agers are equipped with a special device steam saturator that conditions the steam. It passes through the water before being injected into the steaming chamber.

    These characteristics of steam pre-conditioning help prevent and control the exothermic reaction of the fabric with the printing paste. Making the machine unique & use The temperature control system/moisturising system for the said machines is the basis of the remarkable success achieved in the textile industries for Low-Temperature Applications.

    9. The EVOMAX and UNIFIX Loop Agers are fitted with an effective re-circulation system and heat exchanger using either thermic fluid or direct gas fire system for high-temperature steaming, ensuring uniform temperature throughout the chamber.

    10. A unique system to allow air to re-circulate in our RAPIFIX Loop Ager instead of steam permits Polymerization treatment with stifling air up to 160 ͦC.

    11. Two enormous size access windows are provided on the front side, two small inspection windows on the back side and one small size window on the Drive arrangement platform.

    12. Steam exhaust fan driven by variable speed AC motor, all fabric movements are pushed by variable speed AC motor.

    13. Automatic control PLC system for programming and monitoring steam quantity, steam pressure, processing time & temperature is optional with our “PRO” version of all the variants of Loop Agers and Curing machines.

    14. “LITE” versions of machines are also available for all variants of Agers and Curing machines for Manual operations and are also equipped with Modbus protocol and a 7” HMI for comfortable functions.

     

    SKU: n/a
  • HT.HP. Soft flow

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    HTHP Soft flow

    • First and foremost, HTHP Soft Flow Dyeing Machine is suitable for sensitive surface structures and natural fabrics. All fabrics like cotton, wool, viscose, acrylic and blends of jersey, terry towel, velour and nylon.
    • Secondly, HTHP Soft Flow Machine is a contemporary technology that uses a curved nozzle to transfer the cloth smoothly at a high fluid flow. As a result, reduce strain and avoid creases and peeling. 
    • Thirdly, by the new design, HTHP Soft Flow takes the Lowest liquor ratio up to 1:5 (on wet material) instead of the conventional design taking the liquor ratio up to 1:10 (on wet).
    • FourthlyHTHP Soft Flow is made of high-quality steel inside and out, making it rust-resistant.
    • Fifthly, the nozzles inside HTHP Soft Flow come with 316L Quality stainless steel. It gives smooth operation to the cloth.
    • Lastly, HTHP Soft Flow includes numerous safety features. 

    In conclusion, it is perfect for modern textile dyeing plants. 

    🔸 Technical Specification

    ✅ Lowest liquor ratio up to 1:5 (wet Fabric)
    ✅ Capacity: 50 to 2000 kg.
    ✅ Dye –30 To 500 Grms/Mtr. Sq. Fabrics (Woven & Knitted Fabrics)
    ✅ High Temp. – Up to 140° C.
    ✅ The vessel builds from stainless steel SS 316L Quality.

    ➡ Online filter for easy clean-up even during the process with an extra filter mesh.
    ➡ For smooth fabric circulation, a Teflon Sheet is inside the chamber.
    ➡ Cup type very soft nozzle with low pressure & higher volume design.
    The fabric driving reel comes with a frequency controller. 


     

    SKU: D/HSF-1
  • Cylinder Drying Range

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    Drying Range

    The Drying Range or VDR (Vertical Drying Range Machine) is one of the most demanding processing machinery in Woven dyeing & printing plants. The Drying Range has the following features that make it an essential part of the plant.

    • Firstly, It ensures rapid drying of fabric at high steam pressure.
    • In other words, It is suitable for fabric drying, semi-drying, and fabric that doesn’t require heat setting or Clothes which need semi-dry or completely dry.
    • Secondly, a Belt drive or individual drive for tensionless and crease-free passage of fabric on the cylinder result in the cloth moving smoothly.
    • Thirdly, an Individual trapping system for faster condensate removal inside chambers.
    • Therefore, it keeps cylinders at maximum heat.
    • Fourthly, the working width options from 1250mm to 3500mm according to the client’s need.
    • Fifthly, ranging from 70 gsm/meter square up to 700 gsm/meter square of woven fabrics like cotton, viscose, rayon, wool & polyester can be rolled on this machine.
    • Sixthly and most Important Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.

    Above all, more numbers of cylinders equal more speed.

    In conclusion, this machine is best suitable for Dyeing and Printing Plants.

    🔸 Advantages:

    ➡ Long Lasting & sturdy construction
    ➡ Lowest consumption data
    ➡ Quick heating up
    ➡ Easy to operate
    ➡ Drying with minimum tension
    ➡ Crease-free fabric passage
    ➡ Perfect temperature uniformity across fabric width
    ➡ Highest product quality
    ➡ Shut off valves for cylinders
    ➡ Lowest maintenance effort
    ➡ Lowest radial run out and perfect welding craftsmanship

    🔸 Technical Specification:

    ✅ Box type or beam stack structures as per choice.
    Belt-driven or individual drive for tension-less and crease-free passage for fabric on cylinders.
    ✅ Options of 2 bowls or three bowls mangle to attached with cylinder dryer as per customer need.
    ✅ Any width from 1250mm to 3500mm of the dryer is supplied.
    The Drying Range has the option of 6, 8, 10, 12, 16, 20, or 24 cylinders in a single or double frame.
    ✅ Every/alternate cylinder can have an individual geared motor drive if required.
    ✅ An Individual trapping system for faster condensate removal from cylinders.

    Drying Range Types


     

     

     

     

     

     

    SKU: n/a
  • Rubber Blanket

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    Rubber Blanket

    in the textile finishing process for pre-shrinking fine, lightweight cloth, Twills, Drills, & other medium-weight fabrics. Rubber Blanket has the following features:

    • Firstly, the Rubber Blanket is produced from the highest quality, dirt-free natural rubber and selective quality polymers to give extremely high compressive strength to the product.
    • Secondly, it ensures a non-stick surface for excellent fabric finish during the shrinkage process of textile.
    • Thirdly, the high-quality speciality rubber additive with high-performance anti-degradants is selected to prevent surface degradation of the Rubber Blanket at high-temperature processing, which gives excellent heat resistance and superior flex life to the product.
    • Fourthly, a Superior quality Rubber blanket can effortlessly process at high steam pressure on modern high-speed machines to give shrinkage-free fabrics. Because of the heat resistance nature of the Rubber Blanket, it Gives uninterrupted service before stopping the machine from grinding the new smooth surface.
    • Fifthly, The good abrasive surface and excellent flex quality of the Rubber Blanket are Expected to give at least 10 to 15% higher meterage of fabric under ideal processing conditions than other brands of Rubber Banket available in the Indian market.

    Moreover, Producers of lightweight, low shrinkage potential, 100% cotton or cotton/polyester, commonly report from 15 million to 20 million meters of productive life.

    🔶 Technical Specification

    • Hardness: The recommended hardness of a Rubber Blanket is between 36 degrees to 39 degrees depending on the fabrics to be processed.
    • Fabric Width: offer current width of 1200mm to 3500mm.
    • Usually, Rubber Banket should be 150 mm to 200 mm wider than FELT the cloth to be processed.
    • Pressure Circumference: The standard internal circumference of the Rubber Blanket is 3962mm (13 feet)
    • Thickness: The most common thickness of a Rubber Blanket is 67 mm (2.5/8″) and varies up to 70mm. The higher thickness will initially require higher force for outer surface elongation as the Blanket turns around the pressure. Results in cracks on the outer surface & will need to grind the surface frequently and often rubbing the Rubber Blanket from the inner surface. Usually, Rubber Blanket thickness depends on the required shrinkage in fabrics.
    • The Rubber Blanket has a maximum shrinkage capacity of Up to 15% for lightweight fabric processed on a comfit type machine 50 mm.
    • Usually, Rubber Belt thickness depends on the shrinkage needed in fabrics. For lightweight processed fabrics with low shrinkage fabrics such as poplins, fancy prints & synthetics dress material etc., a Belt thickness of 55 mm is required. This rubber belt will have a shrinkage capacity of 5-8% for processing heavy weight fabrics like Denim, Twill, Drills etc. thickness Belt of 67-71 mm is needed. The Rubber Belt has a maximum shrinkage capacity of Up to 15% for lightweight fabrics processed on a comfit type machine 50 mm A thick belt is most suitable with 3-5% shrinkage. 

    Compressive Shrinking RangeComfit Machine

    In conclusion, Rubber Blanket is best suitable for the garment industry or dyeing & printing plants which use the machines like Compressive Shrinking Range or Zero Zero & Comfit.

     


     

     

     

    SKU: n/a
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